Opel Vectra A

since 1988-1995 release

Repair and operation of the car



Vektr's Opel And
+ 1. Maintenance instruction
+ 1.1 Maintenance
- 2. Engine
   2.2. General information
   2.3. System of ventilation of a case
   2.4. Check of a compression
   2.5. Repair operations on the engine installed in the car
   2.6. The repair operations demanding removal of the engine
   2.7. Recommendations about removal of the engine
   + 2.8. Removal and installation of the engine without transmission
   + 2.9. Removal and installation of the engine together with the transmission
   2.10. Replacement of support of the engine and transmission
   2.11. Repair of the engine
   + 2.12. A gear belt and pulleys (without automatic mechanism of a tension)
   2.13. A gear belt and the mechanism of a tension (l models 1,4 and 1,6 except C16 NZ2)
   2.14. An opening in a back casing of a gear belt on l models 1,4 and 1,6
   2.15. Gear belt and mechanism of a tension (l C16 NZ2 models 1,8 and 2,0)
   2.16. Forward sealing ring of the camshaft
   2.17. Back sealing ring of the camshaft
   2.18. Camshaft and case of the camshaft
   + 2.19. Removal and installation of a head of the block of cylinders on the engine in the car
   2.20. Removal and installation of a head of the block of cylinders on the removed engine
   + 2.21. Repair of a head of the block of cylinders
   2.22. Cleaning and survey of a head of the block of cylinders
   2.23. Hydraulic pushers of valves
   2.24. Flywheel
   2.25. Replacement of a forward sealing ring of a bent shaft
   2.26. Replacement of a back sealing ring of a bent shaft
   2.27. Oil pallet
   2.28. Oil pump
   2.29. Repair of the oil pump
   2.30. Removal and installation of pistons and rods
   2.31. Check of pistons and rods
   + 2.32. Removal and installation of a bent shaft
   2.33. Check of a bent shaft
   2.34. Survey and check of a gap in radical and conrod bearings
   2.35. Check of a working gap of the bearing
   2.36. Check of the block of cylinders of the engine
   2.37. Start of the engine after capital repairs
+ 3. Repair of DOHC engines
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. The fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of decrease in toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrical systems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions
24bec775


2.24. Flywheel

GENERAL INFORMATION

Prevention

At installation of a flywheel it is necessary to use new bolts of fastening.


Removal

Removal of a flywheel on the engine of 1,6 l

PERFORMANCE ORDER
1. Remove coupling and a starter.
2. If the engine is installed in the car, remove the release bearing and направля the yushchy plug of the release bearing.
3. Apply combination tags on a flywheel and a bent shaft.
4. Record a flywheel from a provorachivaniye, having established a clamp on a gear wreath of a flywheel.
5. Unscrew bolts and remove a flywheel (see rice. Removal of a flywheel on the engine of 1,6 l).

Check

PERFORMANCE ORDER
1. On models with the mechanical transmission check a flywheel for wear from coupling and a condition of teeths of a gear wreath.
2. On models with the automatic transmission check a condition of the drive of the hydrotransformer and a gear wreath.
3. At wear of teeths of a gear wreath of a flywheel it is necessary to replace a gear wreath.
4. For removal of a gear wreath of a flywheel a hacksaw make spent on drink on a wreath between teeths and, using a chisel, bring down a gear wreath from a flywheel.
5. Heat a new gear wreath to temperature of 180 - 230 °C and dress it on a flywheel. When cooling a gear wreath it will contract and will be recorded on a flywheel. Do not overheat a gear wreath of a flywheel as at the same time the hardness of teeths will decrease.
6. If there is a wear of the surface of a flywheel contacting to a clutch plate, the flywheel needs to be pereshlifovat.

Installation

Use of the special tool for fixing of a flywheel from a provorachivaniye on the engine of 1,6 l

Tightening of bolts of fastening of a flywheel the required moment

Tightening of bolts of fastening of a flywheel their dovorachivaniye on a certain corner

PERFORMANCE ORDER
1. Establish a flywheel on a bent shaft and fix by new bolts, having tightened them in two stages. When tightening bolts of fastening of a flywheel record a flywheel from a provorachivaniye (see rice. Use of the special tool for fixing of a flywheel from a provorachivaniye on a dvigata of le of 1,6 l, Tightening of bolts of fastening of a flywheel the required moment, Tightening of bolts of fastening of a flywheel their dovorachivaniye on a certain corner).
2. Install the directing plug of the release bearing, the release bearing and coupling.