Opel Vectra A

since 1988-1995 release

Repair and operation of the car

Vektr's Opel And
+ 1. Maintenance instruction
+ 1.1 Maintenance
- 2. Engine
   2.2. General information
   2.3. System of ventilation of a case
   2.4. Check of a compression
   2.5. Repair operations on the engine installed in the car
   2.6. The repair operations demanding removal of the engine
   2.7. Recommendations about removal of the engine
   + 2.8. Removal and installation of the engine without transmission
   + 2.9. Removal and installation of the engine together with the transmission
   2.10. Replacement of support of the engine and transmission
   2.11. Repair of the engine
   + 2.12. A gear belt and pulleys (without automatic mechanism of a tension)
   2.13. A gear belt and the mechanism of a tension (l models 1,4 and 1,6 except C16 NZ2)
   2.14. An opening in a back casing of a gear belt on l models 1,4 and 1,6
   2.15. Gear belt and mechanism of a tension (l C16 NZ2 models 1,8 and 2,0)
   2.16. Forward sealing ring of the camshaft
   2.17. Back sealing ring of the camshaft
   2.18. Camshaft and case of the camshaft
   + 2.19. Removal and installation of a head of the block of cylinders on the engine in the car
   2.20. Removal and installation of a head of the block of cylinders on the removed engine
   + 2.21. Repair of a head of the block of cylinders
   2.22. Cleaning and survey of a head of the block of cylinders
   2.23. Hydraulic pushers of valves
   2.24. Flywheel
   2.25. Replacement of a forward sealing ring of a bent shaft
   2.26. Replacement of a back sealing ring of a bent shaft
   2.27. Oil pallet
   2.28. Oil pump
   2.29. Repair of the oil pump
   2.30. Removal and installation of pistons and rods
   2.31. Check of pistons and rods
   + 2.32. Removal and installation of a bent shaft
   2.33. Check of a bent shaft
   2.34. Survey and check of a gap in radical and conrod bearings
   2.35. Check of a working gap of the bearing
   2.36. Check of the block of cylinders of the engine
   2.37. Start of the engine after capital repairs
+ 3. Repair of DOHC engines
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. The fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of decrease in toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrical systems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions

2.18. Camshaft and case of the camshaft

GENERAL INFORMATION

Prevention

You make removal of the case of the camshaft on the cold engine. At installation of the case of the camshaft use new bolts of fastening of a head of the block of cylinders and sealant.

Without removing the camshaft case the camshaft it is possible to remove from the engine only in the presence of the special tool for pressing of pushers of valves at extraction of the camshaft.

At removal of the camshaft with use of the special tool it is necessary to take off previously a gear belt and a pulley of the camshaft.

In the absence of the special tool it is necessary to remove the camshaft case. Because at removal of the case of the camshaft it is necessary to unscrew bolts of fastening of a head of the block of cylinders, it is recommended to prepare new laying of a head of the block of cylinders.

Removal and installation of the case of the camshaft are a part of operation on removal of a head of the block of cylinders (see subsections 2.19, 2.20 ).

Dismantling

Arrangement of bolts of fastening of a persistent plate of the camshaft

Removal of a persistent plate of the camshaft on the engine of 2,0 l

Extraction of the camshaft from the camshaft case on the engine of 2,0 l

PERFORMANCE ORDER

1. Remove the distributor case from a head of the block of cylinders.

2. Remove the ignition distributor, and on l C16 NZ2 engines 1,8 and 2,0, using an edge of the thin screw-driver, remove a back sealing ring of the camshaft.

3. On engines with the carburetor remove the fuel pump.

4. Unscrew two bolts and remove a persistent plate of the camshaft (see rice. Arrangement of bolts of fastening of a persistent plate of the camshaft).

5. Take the camshaft from the left end face of the case of the camshaft (see rice. Extraction of the camshaft from the camshaft case on the engine of 2,0 l).

Check

Removal of a forward sealing ring of the camshaft on the engine of 2,0 l

PERFORMANCE ORDER

1. Check a condition of bearings in the camshaft case. Check that openings for supply of oil to the camshaft were not blocked.

2. Check necks and cams distribute a telny shaft on wear.

3. Check a persistent plate of the camshaft for existence of wear and flutes and, if necessary, replace it.

4. At removal of the camshaft it is recommended to replace a forward sealing ring of the camshaft (see rice. Removal of a forward sealing ring of the camshaft on the engine of 2,0 l).

Assembly

Installation of a new forward sealing ring of the camshaft on the engine of 2,0 l

Installation of a new back sealing ring of the camshaft on the engine of 2,0 l

Tightening of bolts of fastening of a persistent plate of the camshaft on the engine of 2,0 l

PERFORMANCE ORDER

1. Using a tubular mandrel of the corresponding diameter, establish a forward sealing ring of the camshaft (see rice. Installation of a new forward sealing ring of the camshaft on the engine of 2,0 l).

2. On the C16 NZ2 models 1,8 and 2,0 of l establish a new back sealing ring of the camshaft. On other models replace a sealing ring of the distributor of ignition (see rice. Installation of a new back sealing ring of the camshaft on the engine of 2,0 l).

3. Grease the camshaft, bearings of the case of the camshaft and working edges of a sealing ring with fresh engine oil. Being careful, install the camshaft in the camshaft case.

4. Establish a persistent plate of the camshaft and fix it by bolts. Check an axial side play of the camshaft. If the axial side play of the camshaft exceeds admissible limits, replace a persistent plate (see rice. Tightening of bolts of fastening of a persistent plate of the camshaft on the engine of 2,0 l).

5. Install the fuel pump.

6. Install the ignition distributor.

7. Install the camshaft case.

8. At installation of the new camshaft observe the following mode of a running in:
— one minute at 2 000 rpm;
— one minute at 1 500 rpm;
— one minute at 3 000 rpm;
— one minute at 2 000 rpm.

9. At installation of the new camshaft do not change engine oil during the run of the first 1 000 km.

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