Vektr's Opel And
+ 1. Maintenance instruction
+ 1.1 Maintenance
+ 2. Engine
+ 3. Repair of DOHC engines
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. The fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of decrease in toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrical systems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
- 15. Brake system
15.2. General information
15.3. Anti-blocking system of brakes (ABS)
15.4. Pumping of the hydraulic brake system
+ 15.5. Replacement of front brake shoes
15.6. Replacement of back brake shoes on disk brakes
+ 15.7. Replacement of back brake shoes on drum brakes
15.8. Replacement of brake shoes of the emergency brake on back disk brakes
15.9. Support of a forward brake
15:10. Support of a back disk brake
15:11. Brake disk
15:12. Forward brake disk
15:13. A back brake disk on models with SOHC engines
15:14. A back brake disk on models with DOHC engines
15:15. Brake drum
15:16. Back working brake cylinder
15:17. Brake board of a back brake
15:18. Protection cover of a forward brake disk
15:19. Main brake cylinder
15:20. Repair of the main brake cylinder (model without ABS)
15:21. Vacuum amplifier of brakes
15:22. Hydraulic ABS modulator
15:23. The ABS sensors installed on wheels
15:24. ABS control unit
15:25. ABS relay (only ABS-2E system)
15:26. Valves of adjustment of pressure
15:27. Brake pipelines and hoses
15:28. Adjustment of the emergency brake
+ 15:29. Cable of the emergency brake
15:30. Lever of the emergency brake
15:31. Brake pedal
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions
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With back brake disks the emergency brake works at models irrespective of the hydraulic brake system. At the same time brake shoes of drum type are used, and as the brake drum an internal part of a brake disk is used.
Check
| PERFORMANCE ORDER |
| 1. For check of a condition of blocks of the emergency brake on models with SOHC engines it is necessary to remove a nave / a brake disk. |
| 2. For check of a condition of brake shoes of the emergency brake on models with DOHC engines it is necessary to remove a brake disk. |
| 3. After removal of a nave / a brake disk or a brake disk check a condition of overlays of brake shoes. Even if the limit of wear was reached by only one block, replace all blocks of the emergency brake in a set. |
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MODELS WITH THE SOHC ENGINE
Removal
| PERFORMANCE ORDER |
| 1. Observing care and security measures, clear all traces of brake dust from the brake drum, a brake board and blocks. |
| 2. Disconnect a cable of the emergency brake and a returnable spring from a control lever of the emergency brake on a brake board. If necessary the regulator weaken a cable of the emergency brake. |
| 3. Using flat-nose pliers, remove a plate of a spring of fixing of a brake shoe, pressing a plate and turning it on 90 °°. Remove a spring and take a clamp pin. |
| 4. Remove assembled brake shoes, the regulator, a control lever of the emergency brake and returnable springs. |
| 5. Note an arrangement and orientation of all elements of the emergency brake, then disconnect the top and lower returnable springs from brake shoes and remove a control lever of the emergency brake and the regulator. |
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Installation
Installation of the lower returnable spring on brake shoes on models with the SOHC engine
The correct arrangement of elements of the emergency brake on models with the SOHC engine
| PERFORMANCE ORDER |
| 1. Apply a thin film of high-temperature lubricant on a regulator carving, then reduce regulator length to minimum possible. Also apply a thin film of high-temperature lubricant on places of contact of brake shoes with a brake board. |
| 2. Establish a front brake shoe and fix by a spring and a plate of a spring. |
| 3. Establish a control lever of the emergency brake. |
| 4. Establish a back brake shoe and fix by a spring and a plate of a spring. |
| 5. Establish the top returnable spring on brake shoes. |
| 6. Install the regulator between the lower ends of brake shoes, then establish the lower returnable spring on blocks (see rice. Installation of the lower returnable spring on brake shoes on models with the SOHC engine, the Correct arrangement of elements of the emergency brake on models with the SOHC engine). |
| 7. Install a cable of the emergency brake on the lever and then establish a returnable spring. |
| 8. Establish a nave / a brake disk and adjust a bearing side play. |
| 9. Similarly replace blocks of the emergency brake on the second wheel. |
| 10. Check adjustment of a cable of the emergency brake. |
| 11. Establish wheels and lower the car. Tighten bolts of fastening of a wheel the required moment. |
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MODELS WITH THE DOHC ENGINE
Removal
| PERFORMANCE ORDER |
| 1. Observing care and security measures, clear all traces of brake dust from the brake drum, a brake board and blocks. |
| 2. Disconnect a cable of the emergency brake and a returnable spring from a control lever of the emergency brake on a brake board. If necessary the regulator weaken a cable of the emergency brake. |
| 3. Remove clamps of brake shoes together with springs for what turn them the screw-driver. Note an arrangement of all details of the emergency brake. Disconnect the top and lower returnable springs from brake shoes and remove the lever of the emergency brake and the regulator. |
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Installation
Arrangement of the regulator and the top returnable spring on brake shoes of the emergency brake on models with DOHC engines
| PERFORMANCE ORDER |
| 1. Apply a thin film of high-temperature lubricant on a regulator carving, then reduce regulator length to minimum possible. Also apply a thin film of high-temperature lubricant on places of contact of brake shoes with a brake board. |
| 2. Establish a front brake shoe and fix by a spring and a plate of a spring. |
| 3. Establish a control lever of the emergency brake. |
| 4. Establish a back brake shoe and fix by a spring and a plate of a spring. |
| 5. Establish the lower returnable spring. |
| 6. Install the regulator between the top ends of brake shoes and the top returnable spring (see rice. An arrangement of the regulator and the top returnable spring on brake shoes of the emergency brake on models with DOHC engines). |
| 7. Establish a cable of the emergency brake and a returnable spring on a control lever of the emergency brake. |
| 8. Establish a brake disk. |
| 9. Similarly replace blocks of the emergency brake on the second wheel. |
| 10. Check adjustment of a cable of the emergency brake. |
| 11. Establish wheels and lower the car. Tighten bolts of fastening of a wheel the required moment. |
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