Vektr's Opel And
+ 1. Maintenance instruction
+ 1.1 Maintenance
+ 2. Engine
- 3. Repair of DOHC engines
3.2. General information
3.3. Removal and installation of the engine
3.4. Replacement of support of the power unit
+ 3.5. Gear belt, pulleys, pulley of the mechanism of a tension and intermediate pulley
3.6. A gear belt with the automatic mechanism of a tension
3.7. Forward sealing ring of the camshaft
3.8. Camshafts
3.9. Installation of a head of the block of cylinders on the engine installed in the car
3.10. Installation of a head of the block of cylinders on the engine removed from the car
3.11. Repair of a head of the block of cylinders
3.12. Hydraulic pushers of valves
3.13. Replacement of a forward sealing ring of a bent shaft
3.14. Oil pallet
3.15. Oil pump
3.16. Oil heater
+ 4. Repair of the diesel engine
+ 5. Cooling system
+ 6. Fuel system
+ 7. The fuel and exhaust system of models with system of injection of fuel
+ 8. Exhaust system and system of decrease in toxicity of exhaust gases
+ 9. Fuel systems of the diesel engine
+ 10. Engine electrical systems
+ 11. Transmission
+ 12. Mechanical transmission
+ 13. Automatic transmission
+ 14. Power shafts
+ 15. Brake system
+ 16. Suspension bracket
+ 17. Body
+ 18. Electric equipment
+ 19. Check of malfunctions
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Dismantling
Removal of hydraulic pushers of valves
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And – a flute arrangement for supply of oil in a hydraulic pusher. |
| PERFORMANCE ORDER |
| 1. Remove a head of the block of cylinders from the engine and clear its external surface of dirt. |
| 2. Remove a casing of the thermostat and the thermostat. |
| 3. Remove collectors from a head of the block of cylinders. |
| 4. Unscrew spark plugs and remove the ignition distributor. |
| 5. Remove camshafts. |
| 6. Using a rubber sucker, remove hydraulic pushers of valves. Do not overturn a head of the block of cylinders for extraction of hydraulic pushers at all. You store gidravl chesky pushers in a container with engine oil in vertical position. At the same time the flute for supply of oil in a hydraulic pusher has to be located from below (see the drawing). |
| 7. Remove yokes, blocks of axial pressure and hydraulic pushers from a head of the block of cylinders. Using the device for compression of a spring of the valve, squeeze each spring and remove crackers from a valve end face. Remove the device for compression of a spring and take a plate and a spring. Flat-nose pliers, being careful, take a maslootrazhatelny cap from a valve rod. Take the lower plate of a spring. |
| 8. When the spring of the valve is compressed and the cup of a spring is not removed from crackers, it is necessary to strike with the hammer through wooden whetstone a spring cup that will lead to release of crackers. |
| 9. Take the valve via the combustion chamber. Each valve you store in a separate plastic bag together with a plate springs, a spring, a nest of a spring and crackers for their further installation on the places. |
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Check
| PERFORMANCE ORDER |
| 1. Remove the remains of old laying from a head of the block of cylinders. |
| 2. Clear a deposit from combustion chambers, then wash up a head in the corresponding solvent. |
| 3. Clear of carbonaceous deposits of the valve, it is possible even with application of a wire brush. |
| 4. Carefully examine a head of the block of cylinders on existence of cracks and other damages. In the presence of cracks the head is subject to replacement. |
| 5. Using a metal ruler and the probe, check planeness of the interfaced surface of a head of the block of cylinders. At not planeness of more than 0,1 mm it is necessary to pereshlifovat a head, at the same time its height has to conform to requirements. |
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| 6. Check a condition of saddles of valves. If they are burned, worn-out or have defects, they need to be replaced. If wear of a saddle of the valve is insignificant, they need to be ground in. Check the directing plugs of valves for wear, inserting into them a core of the valve and moving it aside. Movement has to be insignificant. If movement is excessive, take the valve and measure diameter of a core of the valve. If necessary replace the valve. If the core of the valve is not worn-out, so the directing plug which needs to be replaced is worn-out. Replacement of the directing plugs of valves should be made at service station. |
| 7. If saddles of valves have to be pereshlifovana, this operation needs to be executed after installation of new guides of valves. |
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Assembly
| PERFORMANCE ORDER |
| 1. Oil cores of valves engine and insert them on the places. Install the valve on those places where they were ground in. |
| 2. Install the lower cup of a spring. |
| 3. In a set of new maslootrazhatelny caps there is an adjusting plug which is installed on a core of the valve and protects working edges of maslootrazhatelny caps at their ustan ке. Install the adjusting plug on a valve core, lower a maslootrazh a telny cap in fresh engine oil and establish it on a valve core into place, being careful not to damage its working edges. For installation of maslootrazhatelny caps use a special metal mandrel. |
| 4. Establish a valvate spring and the top cup of a spring. |
| 5. Special adaptation squeeze a valvate spring and establish crackers in dredging of a core of the valve and grease them. Remove the device for compression of a spring. Repeat this operation on other valves. |
| 6. Knock with a hammer through wooden whetstone on a valve core end face in order that all elements of the valve accurately were established on the places. |
| 7. Establish hydraulic pushers of valves in a head of the block of cylinders on the same places where they faced removal. Before installation of pushers grease nests in a head of the block of cylinders with pure engine oil. At installation new hydraulic to a tolkata leu lower them in a container with pure engine oil and several times manually squeeze them to fill them with oil. |
| 8. Install camshafts. |
| 9. Screw in spark plugs and install the ignition distributor. |
| 10. Establish collectors, the thermostat and a casing of the thermostat. |
| 11. Establish a head of the block of cylinders. |
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